________________________________________________________________________________________________

Objectives

• Upon completion of the course, participants will be able to:
• Implement safety systems for exothermic reactions
• Apply process intensification techniques
• Analyze reactor performance data
• Operate batch/continuous reactors safely and efficiently
• Diagnose and troubleshoot common reactor problems
• Apply practical understanding of central issues in process & mechanical engineering
• Execute proper startup/shutdown sequences
• Optimize reaction kinetics and heat management
• Perform relevant calculations & analyses to assist in operation, sizing, & troubleshooting of processes & mechanical equipment .

The Delegates

• Process engineers
• Plant operations engineers
• Reactor design specialists
• Process safety engineers
• Production supervisors
• R&D chemical engineers
• Process control engineers

Contents

• Process Engineering :
• Mass and energy balances .
• Reactor types .
• Process & Engineering Diagrams .
• Flammability .
• Electrical area classification .
• Risk Management and Hazard Studies .
• Reactor Fundamentals
• Reactor types (CSTR, PFR, batch, fluidized bed)
• Reaction kinetics fundamentals
• Residence time distribution analysis
• Industrial reactor case studies
• Reactor Operations
• Temperature/pressure control strategies
• Mixing efficiency optimization
• Catalyst loading/activation
• Fouling prevention techniques
• Troubleshooting Methodology
• Systematic fault diagnosis approach
• Common operational problems (hot spots, channeling)
• Catalyst deactivation analysis
• Mass/heat transfer limitations
• Startup & Shutdown Procedures
• Pre-startup safety reviews (PSSR)
• Phased heating/cooling protocols
• Inerting/purging requirements
• Emergency shutdown scenarios
• Safety Systems
• Runaway reaction prevention
• Emergency relief system design
• Safety instrumented systems (SIS)
• Layer of protection analysis (LOPA)
• Performance Optimization
• Data analytics for reactor monitoring
• Scale-up considerations
• Process intensification methods
• Energy efficiency improvements
• Advanced Applications
• Multiphase reactor systems
• Electrochemical reactors
• Photocatalytic systems
• Microwave-assisted reactions
• Mechanical Maintenance
• Strategies & Philosophies
• Code and Standards
• Condition Monitoring
• Non Destructive Inspection techniques
• Process Control and Economics
• Classification of control systems
• Measured variables
• Simple feedback control
• Preliminary economic analysis
• Fixed and variable costs, break even analysis
• Estimating the cost of process equipment and plants

The Discount

Free Seats Are Offered

Course File

Download Now!